55L High Pressure Processing Equipment for Pilot Scale
Model No.: HiLock-55L
Brand: HiLock
Vessel Volume: 55L
Daily Throughput: 2,500L
Pressure Range: 0-600MPa
Power System: Single pressurizer, 56 kW power
Power Supply: Suitable for 220V lab and 380V industrial power
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Positioning & Value
HiLock solves four key HPP challenges: implementation complexity, pilot losses, production inefficiency, and inconsistent sterilization. With full-chain in-house R&D, HiLock delivers one-stop high-pressure sterilization and process optimization solutions, helping companies ensure quality, reduce costs, and create clean-label products across food, pharma, and new energy sectors.
Clean-Label
Friendly
All-Scenario
Support
Modular
Design
Customized
Services
Energy Efficient
& Flexible
Precision Pressure
& Temperature Control
HiLock-55L | Ideal Choice for Small-Scale Food Production
Precisely designed for small food factories, offering balanced capacity, cost-effectiveness, and consistent quality. Simple structure and easy deployment allow quick startup without major modifications, helping businesses reduce costs and improve efficiency.
- Optimized Capacity: 55L chamber matches small-scale production—no waste, no shortage, high cost-performance, ideal for small enterprises.
- Stable Sterilization: Consistent pressure ensures uniform sterilization and taste, enhancing quality control and reducing defective products.
- Simple & Energy Efficient: Single pressurizer design, easy maintenance, water-cycle energy-saving system reduces energy consumption by 30%.
- Fresh & Clean-Label: Inlet <25°C + non-thermal physical sterilization preserves freshness and nutrition, additive-free, meeting clean-label trends.
Working Principle
High Pressure Processing (HPP), also known as high-pressure sterilization or cold pasteurization, works by applying 400–600 MPa of hydrostatic pressure to food in a low-temperature environment of 5°C–20°C, using water as the medium, achieving efficient sterilization while preserving freshness.
5 Steps to High-Pressure Processing
1.Pressure Generation: High pressure is generated by an intensifier pump, typically operating in the range of 400–600 MPa (approximately 4000–6000 bar / 58,000–87,000 psi).
2.Pressure Transmission: Pressure is transmitted to the product through a medium, usually water.
3.Preparation Stage: The product is sealed in packaging and placed into the high-pressure vessel.
4.Pressure Application: The pump raises the pressure inside the vessel, applying and holding pressure on the product for a specified time.
5.Pressure Release: After processing, pressure is released in a controlled manner, completing the cycle.
Service & Technical Support
HiLock’s engineers provide end-to-end support from planning, line customization, installation, training, to process optimization. Lifecycle support includes inspection, preventive maintenance, and core parts stock to minimize downtime.
- Free Sample Trials: Professional team supports testing and verification.
- Process Collaboration: R&D cooperation, batch trials, joint development, iterative process packages.
- Full Lifecycle Support: Deployment to operation, ensuring worry-free production.
- Modular Service: Upgrades, maintenance, and calibration for long-term reliability.
